Malossi Maxi Fly System Clutch Kit Ø 150 mm – strong power transmission for your 400cc maxi scooter

With the Malossi Maxi Fly System, you get two proven components in one combined delivery unit – developed to guarantee optimal power transmission while noticeably improving reliability, safety, and durability. The kit combines the well-known reinforced Maxi Fly Clutch for extreme road use with the dynamically balanced Maxi Wing Clutch Bell made of steel.

Especially on the Suzuki Burgman 400 (and similar 400cc models), the clutch is heavily demanded in everyday use – city traffic, uphill drives, or riding with a passenger. That is exactly what Malossi designed this system for: stable, thermally resistant, and optimized for clean starting and acceleration behavior.

Scope of Delivery / System Components

• Reinforced clutch for extreme road use: Maxi Fly Clutch
• Dynamically balanced clutch bell made of steel: Maxi Wing Clutch Bell

Maxi Fly Clutch – tuned for standard vehicles

The Maxi Fly Clutch is based on the experience of Malossi technicians with the adjustable Maxi Delta Clutch. It was specifically developed for standard vehicles and designed to deliver flawless performance on all occasions. You receive it with a basic tuning resulting from extensive tests on the acceleration test bench – with a focus on the proven reliability of every single part. During development, dimensioning and material selection were the primary focus to achieve maximum reliability and extreme longevity.

Maxi Wing Clutch Bell – better cooling, lower temperature, more durability

The Maxi Wing Clutch Bell relies on a ring-shaped, fine-ribbed reinforcement ring for excellent heat dissipation. This ensures very good starting behavior and best acceleration from low RPMs. The cooling fins provide a larger surface area for heat dissipation and thereby significantly lower the operating temperature of the bell – which greatly increases durability.

In everyday use (city, mountains, riding with a passenger), the clutch system is particularly stressed – which is why Malossi developed the Wing Bell to effectively protect your clutch. And even in high-performance racing engines, the reinforced cooling fin ring helps: it counteracts extreme RPM loads and secures the bell against failure.

Technical Data (Clutch Bell)

• Bell housing made of tough deep-drawn steel
• Sprocket for the transmission shaft made of special steel, machine-welded and post-processed
• Machine processing of the clutch friction surface for minimal tolerances
• Nitrided friction surface
• Dynamically balanced

Key Advantages at a Glance

• Complete system consisting of clutch + bell for optimal power transmission
• Reinforced clutch for extreme road use
• Improved heat dissipation through fine-ribbed reinforcement ring
• Reduced operating temperature = more durability
• Basic tuning based on extensive test bench tests

Compatibility / Vehicles

• Benelli Velvet Dusk 400
• Malaguti Madison / K 400
• Suzuki AN 400 Burgman (Year 1998 - 2002)
• Suzuki AN 400 Burgman (Year 2003 - 2005)

OEM & Part Numbers

• Malossi ItemNo: M5218259
• OEM / Comparison number: 5218259

Note: Please check the vehicle assignment (model/year) before purchase and compare the number 5218259 if necessary.

If you are looking for a stable, cleanly tuned clutch system for your Suzuki Burgman 400, the Malossi Maxi Fly System is a very powerful solution – especially in everyday use with a lot of stop-and-go.